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CALECO
MAKES ART THAT WILL LAST. The
foundry began in 1978 where they did industrial work, casting aluminum
light fixtures for oil fields. When
the oil boom busted in the mid-80's they made their transition into art.
Owner Bucky Hall, along with the staff of
16, create bronzes using the lost wax process.
A rubber mold filled with wax produces a red wax replica of the
artist’s original sculpture. The
work is immersed in silica sand and water slurry up to 12 times to build
up a ceramic shell. The
piece is then kiln-fired to harden the shell and melt the wax out. Gas-fired
furnaces melt the bronze at a temperature of 2,200 degrees.
The molten metal is then poured into the ceramic shell and left
to cool. After the bronze cools, workers break off the shell. Next,
the staff finishes the piece to match the artist’s technique and
style. The sculpture can then be painted, a chemical and heat
process that results in a variety of different colors, or painted and
finished however the artist desires. Large
works are poured in pieces and the staff uses a fine welding process to
assemble the sections, leaving virtually no seams.
Caleco’s largest monument to date was the Mammoth which is now
being displayed at the University of Nebraska.
The statue is 15 feet, 7 inches high and weighs 5,000 pounds. (Insert picture Mammoth).
One of our most recent monuments was sculpted by Chris Navarro,
Casper, WY and is simply referred to as “Mustang Pride” (insert
picture). It stands 12 feet
tall and will be on display at Natrona High School in Casper, WY. |
©2006 Caleco Foundry